Experience Matters: 30,000+ Products Stacked per Hour by Granta Palletiser Systems

When you invest in automation, you’re not buying theory—you’re buying results.

Every day, our palletising systems stack more than 30,000 products per hour in live production environments across customer sites. These aren’t test cells or demo lines. They’re real factories, real products, real pressures—and our palletisers deliver, shift after shift.

That’s what we mean when we say: experience matters.

Proven Performance, Where It Counts

We design and supply palletisers built to perform on real production lines. From FMCG and food to chemical and packaging applications, our systems are trusted to run at high throughput, often around the clock.

Because our palletisers are stacking thousands of pallets every week across multiple sites, we gain invaluable real‑world insight into:

• Long-term reliability
• Product and packaging variation
• Line speed changes and production peaks
• Operator interaction and maintenance needs

This continuous feedback loop directly shapes every system we build.

Engineered for Real Production Demands

Our palletisers are designed to integrate seamlessly into your operation—not the other way around.

We build our systems with:

• Robust mechanical design for continuous, high‑cycle operation
• Flexible pallet patterns for boxes, shelf ready cartons, trays, bags, etc.
• Intelligent controls that coordinate smoothly with upstream and downstream equipment
• Operator‑friendly interfaces on our easy-to-use programming software that simplify day‑to‑day use

The result is automation that performs reliably in the hands of your production team.

Our Palletisers in Action

Seeing automation perform in a real production environment says more than any specification sheet. Below are examples of our palletising systems operating, stacking pallets at full production speed.

Cobot Palletiser

This video demonstrates our collaborative robot (cobot) palletising system operating safely alongside production staff. The cobot handles products with precision while maintaining a compact footprint, making it ideal for sites where space is limited or where operators and automation need to work closely together. It’s a clear example of how cobot palletising can increase throughput, reduce manual handling, and integrate smoothly into existing workflows.

Box Palletising

This video showcases one of our box palletising systems operating in a live production environment. You’ll see how the system handles consistent carton placement, smooth layer formation, and stable pallet builds. It’s a clear demonstration of how our palletisers maintain accuracy and reliability.

Container Unloading and Palletising

In this clip, you’ll see our container unloading and palletising system creating a seamless, continuous flow of palletised product. The system can be quickly reprogrammed by production staff to handle different product types, allowing multiple‑SKU containers to be unloaded quickly and efficiently. Throughout the process, it maintains stable, repeatable pallet patterns whilst reducing manual handling and increase overall efficiency.

Modular Palletising Cell

This video demonstrates some of our modular robotic palletising systems in action, showing how they automatically create stable pallet stacks with speed and precision. The system handles a wide range of product types, generates pallet patterns automatically, and can be quickly reconfigured as production needs change. It’s a clear example of how robotic palletising increases throughput, reduces manual handling, and delivers a flexible, future‑proof solution for end‑of‑line automation.

Experience You Can Rely On

When your palletiser is stacking hundreds of pallets per shift, small details matter. Over years of supplying palletising systems, we’ve helped customers overcome challenges such as:

• Variable pack quality
• Limited floor space
• Short changeover windows
• High throughput with minimal downtime

This accumulated experience allows us to anticipate issues early and design systems that work reliably in your environment from day one.

Why Experience Matters

Stacking 30,000+ products per hour onto pallets across customer sites isn’t just a statistic—it’s proof that our palletisers perform where it matters most.

When you choose Granta Automation, you’re choosing a palletising partner with systems already delivering results in demanding production environments.

Because proven experience on the factory floor makes all the difference.

If you’re considering palletising automation, talk to us about our systems, designed from real‑world experience- 01223 499488 or helpline@granta-automation.co.uk.