{"id":2900,"date":"2026-01-26T15:11:26","date_gmt":"2026-01-26T15:11:26","guid":{"rendered":"https:\/\/www.granta-automation.co.uk\/news\/?p=2900"},"modified":"2026-01-26T15:21:46","modified_gmt":"2026-01-26T15:21:46","slug":"experience-matters-30000-products-stacked-per-hour-by-granta-palletiser-systems","status":"publish","type":"post","link":"https:\/\/www.granta-automation.co.uk\/news\/experience-matters-30000-products-stacked-per-hour-by-granta-palletiser-systems\/","title":{"rendered":"Experience Matters: 30,000+ Products Stacked per Hour by Granta Palletiser Systems"},"content":{"rendered":"\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/www.granta-automation.co.uk\/news\/wp-content\/uploads\/2026\/01\/pallets-1.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.granta-automation.co.uk\/news\/wp-content\/uploads\/2026\/01\/pallets-1.jpg\" alt=\"\" class=\"wp-image-2905\" srcset=\"https:\/\/www.granta-automation.co.uk\/news\/wp-content\/uploads\/2026\/01\/pallets-1.jpg 800w, https:\/\/www.granta-automation.co.uk\/news\/wp-content\/uploads\/2026\/01\/pallets-1-300x225.jpg 300w, https:\/\/www.granta-automation.co.uk\/news\/wp-content\/uploads\/2026\/01\/pallets-1-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<p>When you invest in automation, you\u2019re not buying theory\u2014you\u2019re buying results.<\/p>\n\n\n\n<p>Every day, our palletising systems stack more than <strong>30,000 products per hour<\/strong> in live production environments across customer sites. These aren\u2019t test cells or demo lines. They\u2019re real factories, real products, real pressures\u2014and our palletisers deliver, shift after shift.<\/p>\n\n\n\n<p>That\u2019s what we mean when we say: <strong>experience matters<\/strong>.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Proven Performance, Where It Counts<\/strong><\/p>\n\n\n\n<p>We design and supply palletisers built to perform on real production lines. From FMCG and food to chemical and packaging applications, our systems are trusted to run at high throughput, often around the clock.<\/p>\n\n\n\n<p>Because our palletisers are stacking thousands of pallets every week across multiple sites, we gain invaluable real\u2011world insight into:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Long-term reliability<\/li>\n\n\n\n<li>Product and packaging variation<\/li>\n\n\n\n<li>Line speed changes and production peaks<\/li>\n\n\n\n<li>Operator interaction and maintenance needs<\/li>\n<\/ul>\n\n\n\n<p>This continuous feedback loop directly shapes every system we build.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Engineered for Real Production Demands<\/strong><\/p>\n\n\n\n<p>Our palletisers are designed to integrate seamlessly into your operation\u2014not the other way around.<\/p>\n\n\n\n<p>We build our systems with:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Robust mechanical design for continuous, high\u2011cycle operation<\/li>\n\n\n\n<li>Flexible pallet patterns for boxes, shelf ready cartons, trays, bags, etc.<\/li>\n\n\n\n<li>Intelligent controls that coordinate smoothly with upstream and downstream equipment<\/li>\n\n\n\n<li>Operator\u2011friendly interfaces on our easy-to-use programming software that simplify day\u2011to\u2011day use<\/li>\n<\/ul>\n\n\n\n<p>The result is automation that performs reliably in the hands of your production team.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Our Palletisers in Action<\/strong><\/p>\n\n\n\n<p>Seeing automation perform in a real production environment says more than any specification sheet. Below are examples of our palletising systems operating, stacking pallets at full production speed.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><em>Cobot Palletiser<\/em><\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-wistia-inc wp-block-embed-wistia-inc\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" title=\"Cobot Palletiser Video\" src=\"https:\/\/fast.wistia.net\/embed\/iframe\/36rueepkbu?dnt=1#?secret=BPpqNc9FHr\" data-secret=\"BPpqNc9FHr\" frameborder=\"0\" scrolling=\"no\" width=\"640\" height=\"360\"><\/iframe> \n<\/div><\/figure>\n\n\n\n<p>This video demonstrates our collaborative robot (cobot) palletising system operating safely alongside production staff. The cobot handles products with precision while maintaining a compact footprint, making it ideal for sites where space is limited or where operators and automation need to work closely together. It\u2019s a clear example of how cobot palletising can increase throughput, reduce manual handling, and integrate smoothly into existing workflows.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><em>Box Palletising<\/em><\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-wistia-inc wp-block-embed-wistia-inc\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" title=\"Box Palletiser Video\" src=\"https:\/\/fast.wistia.net\/embed\/iframe\/ht8vh64hfo?dnt=1#?secret=V4DSsbTnUC\" data-secret=\"V4DSsbTnUC\" frameborder=\"0\" scrolling=\"no\" width=\"640\" height=\"360\"><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>This video showcases one of our box palletising systems operating in a live production environment. You\u2019ll see how the system handles consistent carton placement, smooth layer formation, and stable pallet builds. It\u2019s a clear demonstration of how our palletisers maintain accuracy and reliability.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><em>Container Unloading and Palletising<\/em><\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-wistia-inc wp-block-embed-wistia-inc\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" title=\"Container Unloading and Palletising Video\" src=\"https:\/\/fast.wistia.net\/embed\/iframe\/ndrnc6xh16?dnt=1#?secret=TpZ15JI2hn\" data-secret=\"TpZ15JI2hn\" frameborder=\"0\" scrolling=\"no\" width=\"640\" height=\"360\"><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>In this clip, you\u2019ll see our container unloading and palletising system creating a seamless, continuous flow of palletised product. The system can be quickly reprogrammed by production staff to handle different product types, allowing multiple\u2011SKU containers to be unloaded quickly and efficiently. Throughout the process, it maintains stable, repeatable pallet patterns whilst reducing manual handling and increase overall efficiency.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><em>Modular Palletising Cell<\/em><\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-wistia-inc wp-block-embed-wistia-inc\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" title=\"GA15 Short video\" src=\"https:\/\/fast.wistia.net\/embed\/iframe\/9666u7epw4?dnt=1#?secret=TGE6unBFzJ\" data-secret=\"TGE6unBFzJ\" frameborder=\"0\" scrolling=\"no\" width=\"640\" height=\"360\"><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>This video demonstrates some of our modular robotic palletising systems in action, showing how they automatically create stable pallet stacks with speed and precision. The system handles a wide range of product types, generates pallet patterns automatically, and can be quickly reconfigured as production needs change. It\u2019s a clear example of how robotic palletising increases throughput, reduces manual handling, and delivers a flexible, future\u2011proof solution for end\u2011of\u2011line automation.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Experience You Can Rely On<\/strong><\/p>\n\n\n\n<p>When your palletiser is stacking hundreds of pallets per shift, small details matter. Over years of supplying palletising systems, we\u2019ve helped customers overcome challenges such as:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Variable pack quality<\/li>\n\n\n\n<li>Limited floor space<\/li>\n\n\n\n<li>Short changeover windows<\/li>\n\n\n\n<li>High throughput with minimal downtime<\/li>\n<\/ul>\n\n\n\n<p>This accumulated experience allows us to anticipate issues early and design systems that work reliably in your environment from day one.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Why Experience Matters<\/strong><\/p>\n\n\n\n<p>Stacking 30,000+ products per hour onto pallets across customer sites isn\u2019t just a statistic\u2014it\u2019s proof that our palletisers perform where it matters most.<\/p>\n\n\n\n<p>When you choose Granta Automation, you\u2019re choosing a palletising partner with systems already delivering results in demanding production environments.<\/p>\n\n\n\n<p>Because proven experience on the factory floor makes all the difference.<\/p>\n\n\n\n<p>If you\u2019re considering palletising automation, talk to us about our systems, designed from real\u2011world experience- <a href=\"tel:+441223499488\">01223 499488<\/a>&nbsp;or <a href=\"mailto:helpline@granta-automation.co.uk\">helpline@granta-automation.co.uk<\/a>.<\/p>\n\n\n<p><!-- \/wp:paragraph --><\/p>\n<div class=\"topbutton\"><a href=\"\/contact\">contact us<\/a><\/div>\n<p><!-- Whiteblock Bottom--><\/p>\n<div id=\"w2\" class=\"whiteblock2\">\n<div class=\"wpwhiteblockwv\">\n<p><span style=\"font-size: large;\"><b>Watch automation videos&#8230;<\/b><\/span><\/p>\n<p><a href=\"\/watch-videos\"><img decoding=\"async\" title=\"Watch Automation Videos\" src=\"\/images\/video-image.jpg\" alt=\"Watch\" width=\"300px\" \/><\/a><\/p>\n<\/div>\n<div class=\"wpwhiteblockwv\">\n<p><span style=\"font-size: large;\"><b>Find out more&#8230;<\/b><\/span><\/p>\n<ul>\n<li><a href=\"\/news\/driving-operational-and-financial-excellence-in-manufacturing-a-comprehensive-guide\/\">Driving Operational and Financial Excellence in Manufacturing: A Comprehensive Guide<\/a><\/li>\n<li><a href=\"\/news\/planning-for-2026-how-granta-automation-can-transform-your-operations-with-palletisers-and-amrs\/\">Planning for 2026: How Granta Automation Can Transform Your Operations with Palletisers and AMRs<\/a><\/li>\n<li><a href=\"\/news\/which-palletiser-system-is-best-for-palletising-boxes\/\">Which Palletiser System Is Best for Palletising Boxes?<\/a><\/li>\n<li><a href=\"\/news\/common-pitfalls-in-scaling-manufacturing-operations\/\">Common Pitfalls in Scaling Manufacturing Operations<\/a><\/li>\n<li><a href=\"\/news\/what-is-an-automated-guided-vehicle-agv-and-what-are-the-benefits-of-investing-in-one\/\">What is an Automated Guided Vehicle (AGV) and What are the Benefits of Investing in One?<\/a><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div class=\"wppaltypes\">\n<div class=\"circle\"><a href=\"\/types-of-automation\/robotic-palletising\/palletiser-application-examples\/bag-palletiser\"> <img decoding=\"async\" title=\"Bag Palletiser\" src=\"\/images\/paltypes\/Bag-Palletiser-2-Lane-c.png\" alt=\"Bag Palletiser\" width=\"160px\" \/><\/a>Bag Palletiser<\/div>\n<div class=\"circle\"><a href=\"\/types-of-automation\/robotic-palletising\/palletiser-application-examples\/barrel-palletiser\"> <img decoding=\"async\" title=\"Barrel Palletiser\" src=\"\/images\/paltypes\/barrel-palletiser-c.png\" alt=\"Barrel Palletiser\" width=\"160px\" \/><\/a>Barrel Palletiser<\/div>\n<div class=\"circle\"><a href=\"\/types-of-automation\/robotic-palletising\/palletiser-application-examples\/box-palletiser\"> <img decoding=\"async\" title=\"Box Palletiser\" src=\"\/images\/paltypes\/Box-Palletiser-2-Lane.png\" alt=\"Box Palletiser\" width=\"160px\" \/><\/a>Box Palletiser<\/div>\n<div class=\"circle\"><a href=\"\/types-of-automation\/robotic-palletising\/palletiser-application-examples\/crate-palletiser\"> <img decoding=\"async\" title=\"Crate Palletiser\" src=\"\/images\/paltypes\/Crate-Palletiser-2-Lane.png\" alt=\"Crate Palletiser\" width=\"160px\" \/><\/a>Crate Palletiser<\/div>\n<div class=\"circle\"><a href=\"\/types-of-automation\/robotic-palletising\/palletiser-application-examples\/tray-palletiser\"> <img decoding=\"async\" title=\"Tray Palletiser\" src=\"\/images\/paltypes\/Tray-Palletiser-c.png\" alt=\"Tray Palletiser\" width=\"160px\" \/><\/a>Tray Palletiser<\/div>\n<\/div>\n<p><!-- \/wp:paragraph --><\/p>\n<p><!-- wp:paragraph --><\/p>\n<p><!-- \/wp:paragraph --><\/p>","protected":false},"excerpt":{"rendered":"<p>When you invest in automation, you\u2019re not buying theory\u2014you\u2019re buying results. Every day, our palletising systems stack more than 30,000 products per hour in live production environments across customer sites. These aren\u2019t test cells or demo lines. They\u2019re real factories, &hellip; <a href=\"https:\/\/www.granta-automation.co.uk\/news\/experience-matters-30000-products-stacked-per-hour-by-granta-palletiser-systems\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[268,270,296,331,332,422,446,61,269,271,272,470,96,445,463,212,237,255,186,455],"tags":[276,492],"class_list":["post-2900","post","type-post","status-publish","format-standard","hentry","category-auto-palletiser","category-automated-container-unloading","category-automated-palletising","category-bag-palletiser","category-box-palletiser","category-cobot-palletiser","category-compact-palletiser","category-company-news","category-container-destuffing","category-container-destuffing-palletising","category-container-unloading-palletising","category-depalletising","category-updates","category-modular-palletiser","category-palletiser-2","category-palletiser","category-palletising","category-robotic-palletiser","category-robotic-palletising","category-small-palletiser","tag-automated-palletising","tag-palletiser-system"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/posts\/2900","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/comments?post=2900"}],"version-history":[{"count":3,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/posts\/2900\/revisions"}],"predecessor-version":[{"id":2906,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/posts\/2900\/revisions\/2906"}],"wp:attachment":[{"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/media?parent=2900"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/categories?post=2900"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.granta-automation.co.uk\/news\/wp-json\/wp\/v2\/tags?post=2900"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}